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Super Automatic Leverless tyre changer with double bead breaker arm

Super automatic leverless tyre fitting machine with double bead breaker arm, suitable for car wheels with rim from 12" to 34" (max. wheel diam. 1200 mm./47", max. wheel width 406 mm./16"). Suggested for top professional tyre specialists, servicing run flat and UHP tyres with no tool/rim contact.

Top 20 Tools is a prize awarded by "Auto Repair & Maintenance" magazine, with the help of the American magazine "Motor". The award is given by a jury consisted of automotive industry experts, dealers, instructors and technicians to the tools that stand out for their usefulness and innovation.

Top 20 Tools 2013

Approved by
Inspection of mounting machine according to wdk-test guideline based on wdk-Mounting/Demounting Instructions UHP and Run Flat Tyres.
(*) Version available upon request
Main Features
Car (TC)

Car
Suitable for car wheels

LVL (TC)

LeVerLess
Allows tyre mounting/demounting operations without use of classic conventional tyre lever, making the operations more practical, easy, intuitive and without any stress for the operator.

SUPER (TC)

Superautomatic
Model with four control pedals, tilting tower, sliding horizontal arm and operating arm with automatic lowering and locking by pushing button.

12\

12"-34"
Allows to operate with tyre assemblies from 12" to 34".

RACING (TC)

Racing
Tyre changer with reinforced chassis.

QC OLD (TC)

Quick Clamping
Rim clamping is made through a cone and a quick ring nut. The absence of a turntable plate removes the restraint of the clamping range, normally found on conventional rim-clamp tyre changers.

SLOCK

Smart Lock
SMART LOCK is the fastest manual wheel clamping system on spindle chuck in the world. Thanks to the “expanding nut” (GIULIANO exclusive patent), you just need a 90° movement on the knob after dropping the shaft into the center hole, to have a complete, safe and reliable wheel clamping on your spindle chuck, with no need of tricky hooking. Complete wheel clamping operation needs just 2 seconds. The absence of a turntable plate removes the restraint of the clamping range, normally found on conventional rim-clamp tyre changers.

PANEL (TC)

Control Console
Control panel allows controlling each single automatic movement and positioning of the machine by an easy pressure on the buttons.

RBB (TC)

Roller Bead Breaking
Bead breaking by disks, without contact with the rim, works with tyre assembly in horizontal position

QX (TC)

QX
Leverless tyre mounting/demounting system QX, exclusively patented by GIULIANO, eliminate traditional tyre bar, but leaves the whole tyre mounting/demounting procedure exactly as it’s always been for the operator. Powerful and easy to use, it’s made by a finger tool, operated by an air cylinder, whose movement is exactly the same of the old, traditional tyre bar, the difference being that its power is not the one of the operator, but the power of the air cylinder at 8-10BARs pressure.

PA (TC)

Press Arm
Helps easy mounting/demounting of the second bead of ultra low profiled tyres or run-flat.

2SPEED (TC)

Two speed chuck
Two speed hydraulic chuck, allows to adjust rotation speed in accordance with the type of operation to perform, ensures work efficiency and safety.

EVOlution non revolution. CrossageEVO is the natural EVOlution of the Top 20 Tools 2011 winner tyre changer Crossage. A jury consisted of automotive industry experts, dealers and technicians recognize its incomparable usefulness and its innovating features and awarded the tyre changer with the Top 20 Tools 2013 prize. Super-automatic leverless tyre fitting machine, suitable for car wheels with rim from 12" to 34" (max. wheel diameter 1200 mm./47", max. wheel width 406 mm./16"). Equipped with double arm (disk) air operated bead breaker system and with patented ultra-quick wheel clamping system.
Suggested for top professional tyre specialists, servicing run flat and UHP tyres with no tool/rim contact.
Functions
  • Double arm/disk air operated bead breaker system;
  • Reinforced Chassy and Tower;
  • Patented SMART LOCK ultra-quick wheel clamping system, through cone and shaft with Smart Lock nut;
  • Equipped with QX leverless mount/demount system, Giuliano Patent;
  • Double rotation speed by pedal both clockwise and counter-clockwise (motoinverter);
  • Tyre inflation by pedal (standard);
  • Operated by pedal and control console;
  • Equipped with Press Arm (standard);
  • Suitable for Tyre Lift (optional);
  • Suitable for Tubeless tyre bead seating system (optional);
  • Quick pneumatic wheel locking through clamping chuck/cone (optional).
WDK: Version available upon request
Rim clamping range 12" - 34"
Max. tyre diameter 1200 mm (47")
Max. tyre width 406 mm (16")
Bead breaker force at 10 bar 12037 N
Operating pressure 10 bar (145 psi)
Power supply 220V - 1ph / 2 speed
Motor power 0,75 kW
Rotating speed 7-16 rpm
Pre-set tyre inflating pressure 3,5 bar (50 psi)
Net weight 415 Kg (+ 10 kg pneumatic locking device)
Max overall dimensions 1185x1960x2120 mm
Standard Accessories
Standard accessories
QX is a leverless mount/demount device, suitable for conventional, UHP and Run Flat tyres. Exclusive GIULIANO Patent, it works in the same exact way of your traditional tyre bar, but without operator\'s manual force. Activated by an air operated cylinder, and controlled by a simple switch, allows the finger tool to be inserted step by step into the wheel drop center, to ease demounting operations. With the same procedure, it can control bead lifting operation, to avoid damaging tyre bead. Tool head is protected by nylon-kevlar inserts, easily replaceable, to avoid damages on alloy wheels. When combined with bead breaker disk or Help arm roller, it provides additional bead pressing power to mount top bead of most difficult low profiled and stiff sidewall tyres. Its most innovative feature, though, is the chance to install it in a fast and easy way on all different types of conventional tyre changers, even as a retro-fit kit. You can basically upgrade your conventional tyre changer to a leverless model, in just a few minutes !
Pedal operated inflating device.
Air filter with pressure regulator and CE manometer.
Optional Accessories
Wheel clamping adaptor for reverse mounted wheels and wheels with no center hole
Kit of 7 long conical pins for FPM456
Kit of 6 spheric pins for FPM456
Truck cone kit, allows clamping VANs and LCVs wheels with center hole diameter from 120 to 190 mm.
Truck cone kit, allows clamping VANs and LCVs wheels with center hole diameter from 140 to 220 mm.
Double face cone for light trucks, allows clamping VANs and LCVs wheels with center hole diameter from 75 to 145 mm.
Cone for steel rims with low thickness and center hole diameter from 75 to 120 mm
G-CLAMP Set. Helps adding extra bead-pressure points on top bead while assembling it. Kit includes 2 regular and 2 extra-size G-clamps.
Kit of 4 rubber protections for steel rims.
Kit of 4 rubber protections for aluminium rims.
Kit of 4 rubber protectors for aluminium rims with arched spokes.
Lube paste bucket, 5 kg.
Kit of 2 shims for ring nut.
Plastic tyre lever for soft tyres removing operations. To be used during tyre demounting in accordance with the WDK procedure.
Kit of 10 ABS protections for cone.
Kit of 10 rubber protections for clamping chuck faceplate
Air operated wheel positioner.
Pneumatic wheel positioner.
Tubeless inflation external kit.
Pressing cone for clamping RUN FLAT tires from outside.
Smart Lock (S-LOCK)

SMART LOCK is the fastest manual wheel clamping system on spindle chuck...

in the world. Discover how to lock the wheels in just 2 seconds !
CrossageEVO

Super-automatic leverless tyre changer with double bead breaker arm, suitable...

for car wheels with rim from 12" to 34"

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