Crossage EVO Plus

Inspection of mounting machine according to wdk-test guideline based on wdk-Mounting/Demounting Instructions UHP and Run Flat Tyres.
Crossage EVO Plus
0,62
Dimensions

Superautomatic Lever - No Lever tyre changer


Crossage EVO Plus is the third generation of Crossage tyre-changer, which along these years has been awarded 2 times the prestigious "Top 20 Tools" award (in 2011 and 2013).
Improving a product considered as a benchmark in its market segment, has never been easy, but Giuliano succeeded in giving a "plus" (and not just the new name) thanks to the introduction of the new patented and exclusive QX Plus, BP1 Plus and Center Driver Concept technologies !
QX Plus is the only system that combines the advantages of "leverless" device to those of a standard mount/demount tool. QX can be quickly and easily turned into a traditional mount/demount tool by pressing a switch. Basically, you have two tyre changers in one: leverless and traditional !
You decide which one is the fastest, easiest or most effortless way to operate on a specific tyre applications: the machine will adapt to your operation.
BP1 Plus is a powerful pneumatic bead pressing system, facilitating mounting/demounting operations of UHP and run-flat tyres; and "Plus", at the end of the mounting procedure, it lifts up automatically, releasing the pressure on the bead and stowing itself in "rest" position, with no need for the operator to change his working position.
The arc movement of the bead breaker disks allows the disks to work purposely in misaligned position with the center hole of the rim (Center Driven Concept), thereby ensuring a better and faster penetration of the disks towards the center of the rim during the normal clockwise rotation and reducing the bead breaking time at a single turn.
Ergonomic and user-friendly, thanks to pneumatic control systems it can be used with just one hand!
Crossage EVO Plus tyre-changer is suitable for fitting/removing all kinds of passenger car tyres from 12" to 34" (max. wheel diam. 1200 mm./47", max. wheel width 406 mm./16") and it is recommended for top professional tyre specialists, servicing run flat and UHP tyres with no tool/rim contact.

Functions

  • Double arm/disk air operated bead breaker system;
  • Bead breaker disks are slightly but purposely misaligned with the rim center for a better and faster penetration and immediate bead loosening, Center Driven Concept (Giuliano patent);
  • Reinforced Chassis and Tower;
  • Operated by pedal and control console;
  • Patented SMART LOCK ultra-quick wheel clamping system, through cone and shaft with Smart Lock nut;
  • Equipped with QX PLUS mount/demount system, Giuliano Patent, with combined option through patented Lever – No Lever device;
  • Double rotation speed by pedal (motoinverter);
  • Tyre inflation by pedal (standard);
  • Equipped with BP1 Plus bead pressing arm (standard), complete with self-storage function, Giuliano patent;
  • QuadraLock system for total stiff locking of horizontal and operating arm;
  • Suitable for Wheel Lifter (optional);
  • Suitable for Tubeless tyre bead seating system (optional);
  • “Easy Access“ extractable pedal box for quick service.
(*) Version available upon request
Standard Features
Rim clamping range 12" - 34"
Max. tyre diameter 1200 mm (47")
Max. tyre width 406 mm (16")
For reverse mounted wheels, variable according to rim features
Bead breaker cylinder force at 10 Bar 12037 N
Operating pressure 8-10 bar (116-145 Psi)
Power supply 220V - 1ph
Motor power 0,75 kW / 2 speed
Rotating speed 7-16 rpm
Pre-set tyre inflating pressure 3,5 bar (50 Psi)
Net weight 395 Kg
Dimensions (WxDxH) 1980 x 1880 x 2300 mm

Standard Accessories


Our QX Plus, a unique and patented Giuliano system, makes Crossage Evo Plus the only machine available on the
market, which can work in an extremely
professional way, either with or without a
bead lifting lever. By means of a control
switch, the “No Lever” mode can be
turned into a “Lever” one, allowing the
operator to feel confident and safe, with
no risk at all to damage the bead.
Bead lifting lever
Plastic tyre lever. To be used during tyre demounting in accordance with the WDK procedure.
Plastic protections for mounting/demounting tool
Rubber protections for clamping chuck
Plastic protections for Smart Lock centering cone
Plastic protections for clamping chuck driving pin
Plastic cone Ø 70 mm for clamping special alloy rims
Reduction ring for clamping chuck.
To be used to fit particular alloy rims
Plastic bead pressing clamp with
extra insert for rim edge with special
inclination. To be used together with rubber protections for mounting UHP and RUNFLAT tyre according to WDK rules.
Rubber protector for steel rims.
(marked with •)
Rubber protector for aluminium rims
(marked with ••)
Rubber protector for aluminium rims with
arched spokes. (marked with •••)
Adjustment knob for SMART LOCK
Cleaning brush for SMART LOCK and clamping chuck inner surface
Air lubricator, air filter/water trap
O rings for SMART LOCK
CD-ROM including literature (parts book, operators manual and training video)
Lube paste bucket, 5 kg.
Brush
Work gloves

Optional Accessories


Wheel clamping adaptor for reverse mounted wheels and wheels with no center hole
Kit of 7 long conical pins for FPM456
Kit of 6 spheric pins for FPM456
Truck cone kit, allows clamping VANs and LCVs wheels with center
hole diameter from 120 to 190 mm.
Truck cone kit, allows clamping VANs and LCVs wheels with center
hole diameter from 140 to 220 mm.
Double face cone for light trucks, allows clamping VANs and LCVs wheels with center hole diameter from 75 to 145 mm.
Cone for steel rims with low thickness and center hole diameter from 75 to 120 mm
Kit of 3 G-clamps to help adding extra bead pressure points on top bead while assembling it.
Kit of 4 rubber protections for steel rims.
Kit of 4 rubber protections for aluminium rims.
Kit of 4 rubber protectors for aluminium rims with arched spokes.
Lube paste bucket, 5 kg.
Plastic tyre lever for soft tyres removing operations. To be used during tyre demounting in accordance with the
WDK procedure.
Kit of 10 rubber protections for clamping chuck faceplate
Air filter with pressure regulator and CE manometer.
Tubeless inflation external kit.
QX and QX Plus adjusting tool.
Kit of 10 front plastic protections, for QX and QX Plus.
Kit of 10 rear plastic protections, for QX and QX Plus.
Kit Run Flat UHP
Pneumatic wheel positioner.
Nylon cone for special LAMBORGHINI wheels, allows clamping wheels with center hole diameter from Ø 55 to 85 mm.
Nylon cone for special PORSCHE wheels, allows clamping wheels with center hole diameter from Ø 60 to 85 mm.
Nylon cone for special BMW wheels, allows clamping wheels with center hole diameter from Ø 55 to 70 mm.
Kit of 10 ABS protections for cone.
Manual bead depressor with extendable travelling pad.
Thank you for your interest in Giuliano products. Please let us know your requirements, or find a dealer near you.

To request more info or receive a quotation please apply to Giuliano Industrial staff
Find the nearest authorized reseller
Crossage EVO Plus vs StandardMounting/ Demounting a standard tyre.
Thanks to the patented QX Plus system, each tyre can be demounted both in the traditional way and in the “no lever” mode by simply acting on a control switch. The video shows how to demount and mount a tyre using the traditional bead lifting lever (QX Plus in "lever" mode).
Crossage EVO Plus vs Low ProfileMounting / Demounting a low-profile tyre.
The video shows how to demount and mount a tyre without using the bead lifting lever (QX Plus in "no lever" mode). By using QX Plus mount/demount system (Giuliano Patent) it is possible to remove the tyre from the rim in a safe and error-free way. BP1 Plus pneumatic bead pressing arm (GIULIANO patent) makes mounting/demounting operations on the second bead of ultra-low profile tyres much easier. As a plus it automatically returns to its rest position at the end of the procedure, with no need for the operator to change his working position.
Crossage EVO Plus vs Run FlatMounting / Demounting a run-flat tyre.
The video shows how to demount and mount a tyre without using the bead lifting lever (QX Plus in "no lever" mode). Double arm/disk air operated bead breaker system is operated through a control console. Bead breaker disks are slightly but purposely misaligned with the rim center for a better and faster penetration and immediate bead loosening, Center Driven Concept (GIULIANO patent). Double rotation speed by pedal (motoinverter). The lower bead breaker disk can be properly positioned with the help of the mirror that is specially designed for this purpose.

Tyre-Changers